News

COMPLETE FILLING LINE – ONE LOW PRICE

Model B-350e Filling Machine The Model B-350e Filling Machine provides an ...

Field Service staff now PMMI Certified

Field service staff of All-Fill and Alpha Checkweighers have recently compl...

Jack Jones – In Memoriam

It is with great sadness that All-Fill announces the untimely death of its ...

New Sales Appointment

For Release: September 2008 Alpha Checkweighers announces new Sales ...

All-Fill appoints Panoc as Senior Mechanical Designer

Brian Panoc has joined All-Fill, Inc. Exton, PA as a Senior Mechanical Desi...

Equipment Case Studies

TAA-600-CW

 

 


Application
Automatic filling and weighing of soup base product ranging from 3-20 lb. sizes.

Features
Integral checkweigher, ball valve cutoffs for difficult product, interchangeable container handling parts for different containers.

Download AF-2038

HP-14

 

 

Application
High accuracy checkweigher with custom infeed and discharge conveyors.

Features
Timing screw infeed and side belt discharge stabilize difficult containers.

Download AF-2035

 

PW-12

 

 

Application
3-Lane powered weigh table checkweigher.

Features
Pivoting, servo-actuated reject lanes with fully programmable operation at each lane.

Download CW-4055

 

SYS-137

 

 

Application
Quad Head automatic auger filling line.

Features
Multiple products and fill weights integrated with SKU identification for inventory and record-keeping.

Download AF-2016

 

HSC-600

 

 

Application
Screw feeder for fill-to-weight food packaging application.

Features
Compact screw conveyor with roller conveyor and scale automates fill to weight application where space insufficient for standard auger filler.

Download AF-2017

 

BS-SV-600

 

Application
Net weight drum filling for Class II, Division 1 environment for 50 & 126 kg fills of food ingredient product.

Features
Bottom-up drum filling, weighing, and weight control; servomotor ball screw lift and flapper gate cutoff used to achieve dust-free dispensing.

Download AF-2018

 

VF-100

 

 

Application
Volumetric vibratory filling of easily damaged, delicate product.

Features
Vibratory filling controlled by proximity sensor to detect desired product volume.

Download AF-2019

 

TA-SV

 

 

Application
Twin auger servo filler mounted on adjustable overhead trolley.

Features
Toner cartridge filling line required overhead, moveable filling of different height containers on production line. Dual servomotor auger fillers mounted on 4-column overhead frame includes screw jacks for easy, motorized height adjustment.

Download AF-2020

 

MW-16

 

Application
Checkweigher and conveyor re-engineered for different line heights at pouch former and case packer.

Features
Packages exiting a pouch former at near ground level needed to be checkweighed at standard (36”) line height before case packing. Standard Model MW-16 checkweigher provided with a unique inclined infeed conveyor. A food grade conveyor belt was identified as providing sufficient purchase (i.e., “stickiness”) to maintain the plastic pouches up an incline without sliding or slipping off.

Download AF-2021

 

VF-100

 

 

Application
Vibratory feeder for fill-to-weight of proprietary powder gasket molding compound.

Features
Vibratory Product Feeder used to move product from the hopper to the container. Product dispensed by the Product Feeders deposited into the Weigh Bucket assembly for weighing and final filling into the container. A strain gage loadcell mounted beneath the Weigh Bucket determines weight and, when attained, the air cylinders actuate to open the Bucket.

 Download AF-2022

 

M-SV-600-15

 

Application
Manufacturer of blister-pack forming equipment required pharmaceutical diagnostic product filling at multiple positions with extremely narrow center distances for compact dosage portions.

Features
Design consists of a gantry mount, multiple auger filling system with 15 individual servo fill motors. Each auger includes a separate product agitator blade to assist moving product into flights of the auger. Free flow product required separate Collector Funnel assemblies at each filling position. Flexible, silicon tubing from Collector Funnels route product to pneumatically-operated Diving Nozzles used to fully engage the blister portions for effective filling. Unique nozzle profile provides thorough distribution of product within blister.

Download AF-2023

 

Bag Clamp

 

 

Application
Pneumatic bag clamp accessory reduces dusting and product waste for existing fill-to-weight auger filling application.

Features
Bag Clamp consists of a heavy-duty steel frame designed to bolt directly to the frame of the existing filler. A nozzle was sized to match the opening in the containers. An inflatable bladder secures the bag while filling and provides a seal against further dusting. A detachable collar with a Velcro seam allows the bag to be secured before inflation. Operation was designed to accommodate the explosion-proof rating of the existing filler. All electrical and pneumatic components are segregated to a separate control enclosure and nitrogen-purged for safety.

Download AF-2024

 

CW-10/HP-14

 

 

Application
Checkweigher duo for accurate package control of newly introduced tobacco product.

Features
High precision Model HP-14 checkweighs individual product tins for the required number of pouches per tin. A general purpose CW-10 was supplied for weighing and quality control of multi-package display cartons.

Download AF-2025

 

Densifying Funnel

 

Application
Densifying Accessory used for Fire Suppression Product.

Features
Extremely fine, aerated fire suppression powder needed to be filled into 3 ½” dia. by 2” deep canisters used as a stovetop fire extinguishing application. In order to meet production requirements, canisters need to be filled automatically, which eliminated manual tamping and packing. All-Fill’s response was a Single Head Automatic Auger Filler with a unique funnel that increased density of the product during the fill cycle.

Download AF-2026

 

PW-12

 

 

Application
Standard configuration of the Model PW-12 Checkweigher proved inadequate due to height and interference with the control panel of the other equipment. Additionally, placement of the checkweigher touch screen control panel required operating personnel to reach over open containers on the conveyor from the filler – providing possible contamination and spillage.

Features
The existing control components were re-positioned to an electrical enclosure immediately to the lower front, allowing the touch screen Human/Machine Interface (HMI) to be located at line height directly in front of the operator. Other controls (zone lamps, emergency stop/reset) were similarly re-positioned to be directly in front of the operator.

 Download CW-4057

 

DHA-SV-600

 

 

Application
Dual Head Servo Auger Filler.

Features
Customer had the need to upgrade its existing semi-automatic auger filler for packaging of a popular dental product. Packaging personnel manually filled individual containers and production couldn't keep up with demand. All-Fill's proposal was to fully automate the production line with the latest servomotor auger filler. The dual head configuration allowed throughput to be increased dramatically -- two complete 100% fills performed simultaneously at each location. The adaptable servomotor drive allowed motor operation to be specifically tailored to product characteristics (e.g., density) and production rates.

Download AF-2029

 

BS-600

 

 

Application
Model BS-600 fill to weight auger filler, and a removable pneumatic Bag Clamp used for semi-automatic bag filling. Powered roller conveyors transport containers to the auger filler and away towards other production equipment after filling.

Features
Processor and packager of bulk baking ingredients move to a larger facility required more production capacity, including a new filling line of bulk bags, boxes, and bags in boxes. System supplied by All-Fill accommodated the complete range of containers and offers both fully automatic as well as one-at-a-time semi-automatic operation. 

Download AF-2031

 

Touch Screen

 

Application
Checkweigher Control Conversion Package.

Features
Conversion package now available to update existing, obsolete Cerebus III Checkweighing Controls to the latest Touch Screen technology. Upgrade package preserves all the powerful functionality of the Cerebus III controls – automatic calibration, multiple setup recipes, sample & hold, filling machine feedback – with the ease and versatility of touch screen operation. Package available for either factory upgrade or performed directly in the field for minimal disruption to production checkweighing.

Download CW-4058